Homemade Iron Man Suit
Fans can do all kinds of things to show their love for their favorite
superheroes. In the case of Archie Whitehead, a 17-year-old high school
student from Welwyn Garden City, a town 20 miles outside of London, that
means building an amazing, highly realistic costume of
Iron Man. The homemade suit is so good that you can barely distinguish it from the one used in the movie.
In January 2013, Whitehead wanted to make an
Iron Man suit. He saw that somebody in the United States had made a DIY
Iron Man
costume in fiberglass, but that wasn't going to be possible because it
would be too expensive for a 17 year old. However, he saw that somebody
else had made a
Halo costume with foam, which is a much cheaper substance.
Once
he decided on the material, he downloaded some 3D files from online
prop and costumes forums and used "loads of reference images" to modify
the downloaded templates. He then printed the templates and used them to
trace the pattern on the foam, which he then cut with
a knife.
Once he polished all the corners, he glued everything together and used
small bolts for the joints. He then sealed the foam with acrylic gel,
which allowed him to keep the costume flexible while
at the same time
making it paintable. Finally, he colored everything with spray paint.
Every part of the costume is made of foam, except for the helmet, which
is made of resin fiberglass, which took him the most time to build.
The
whole project took approximately four months. He put in a few hours of
work every day during his spare time. The entire costume, counting all
the materials, cost him about $500.
The suits featured in
Iron Man 3
total $7 billion alone — previously they totaled $1.4 billion. Among
the new bells and whistles are a hyper velocity shotgun and updated
armor.